How Nicely Machinery Supports Paper Converting Businesses with Just-Right Slitter Rewinder Solutions
Case Study 2025-04-14
As the demand for eco-friendly paper packaging continues to soar, companies in the paper converting industry are seeking reliable and efficient machinery to meet growing market needs.
The paper packaging market has experienced significant growth, with a projected compound annual growth rate (CAGR) of 6.6% through 2030. This expansion is driven by the increasing demand for sustainable, recyclable materials like kraft paper and the rise in e-commerce, which requires durable and innovative packaging solutions. As a result, paper packaging, especially corrugated board and paperboard—has become the preferred choice.
Nicely Machinery, known for its innovative and versatile slitter rewinders, plays a pivotal role in supporting businesses transitioning to sustainable packaging solutions. This article highlights two case studies of the recent delivery of EG-2L and EG-2001D slitter rewinders, showcasing their effectiveness in handling a wide range of paper grades. Both models are specifically designed to support entry-level paper converting operations, offering moderate production speeds ideal for startups.
Case Study - EG-2L Duplex Shaft Surface Winding Slitter Rewinder
| Installation location: | Argentina |
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| Material to be slit | 100% recycled corrugated paper |
| Material grammage range | 125 to 450 gsm |
| Material width | 2200 mm |
| Unwind diameter | 1450 mm |
| Min. slit width | 50 mm and above |
| Rewind diameter | 1200 mm |
| Machine speed | 250 M/min. |
Ideal for : Converters working with sustainable materials, balancing productivity and cost-efficiency.
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Pictures of the delivered EG-2L, onsite acceptance test-run.
Why Customer Choose EG-2L?
- Flexibility: Capable of handling a broad range of paper grades and thicknesses, making it suitable for diverse applications.
- Narrow slit width: The duplex shaft winding system enables precise slitting, ensuring high-quality finished rolls.
- Roll Handling Option: To streamline operations, Nicely offers an optional overhead crane system for roll input and output. For startup paper converters, this addition significantly increases operational efficiency and accelerates production workflow.
Case Study - EG-2001D Shafted Surface Winding Slitter Rewinder
EG-2001D is currently undergoing Factory Acceptance Testing (FAT) as of March 25, 2025, and is set to be installed in Israel. This will be the customer’s second EG-2001D unit, supporting their market growth and catering to the increasing demand for disposable food packaging.
| Installation location: | Isreal |
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| Material to be slit | Paper cup board |
| Material grammage range | 90~400 gsm |
| Material width | 1150 mm |
| Unwind diameter | 1500 mm |
| Min. slit width | 58 mm and above |
| Rewind diameter | 1200 mm |
| Machine speed | 300 M/min. |
Ideal for : Paper converting industry handling larger rolls for growing market demands.
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Pictures of the EG-2001D, onsite acceptance test-run.
Why Customer Choose EG-2001D?
- Consistent Roll Quality: Shafted surface winding ensures uniform roll density and precise alignment.
- User-Friendly Operation: Simplifies roll handling, minimizes setup time, and enhances operational efficiency.
- Ideal for Small to Mid-Sized Converters: A cost-effective solution for businesses expanding into paper-based food packaging.
- A Strategic Entry Model for Scaling Up: Designed with similar operational concepts to advanced models, making it an excellent choice for preparing personnel and workflow for future high-volume production.
“EG-2L and EG-2001D slitter rewinders are designed to support paper converting operations with moderate production speeds suitable for startups.”
For High-Volume Production
EG-2003E Shaftless / Shafted Surface Winding Slitter Rewinder
For converters targeting large-scale production, Nicely Machinery offers the EG-2003E, an advanced model built for paper mills and high-speed production lines. Key features are:
| Roller width | 1500 – 3500 mm |
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| Unwind diameter | 1200 – 2200 mm |
| Min. slit width | 50 mm and up |
| Rewind diameter | 1200 – 2200 mm |
| Machine Speed | 600, 800, 1500 M/min. |
The EG-2003E series is a two-drum surface winding slitter rewinder designed for a wide range of paper applications, including paper mills, food packaging, and paper tube manufacturing. This high-performance slitter ensures excellent productivity, with an upper drive roller that automatically adjusts contact pressure to accommodate changing roll diameters, maintaining consistent winding tension.
EG-2003E offers flexible tooling options, supporting both standard circular slitting blades and optional pneumatic cutters to suit different production needs. To further optimize efficiency and reduce labor intensity, several optional features are available, including:
- Automatic Knife Positioning: Ensures precise and quick blade adjustments, reducing setup time and improving cutting accuracy.
- Shaftless Rewinding: Implifies roll changeovers and handling, increasing operational efficiency and minimizing downtime.
- Automatic Roll Pusher: Streamlines finished roll removal, reducing manual labor and optimizing workflow.
- Shaft extraction / insertion handling device: Facilitates smooth and efficient shaft changes, enhancing operator safety and reducing handling time.
- Customized roll handling and packaging system: Tailored to fit the customer’s production layout, improving material flow, reducing labor intensity, and ensuring seamless integration into existing operations.
Finding the Right Paper Slitter Rewinder
Whether you are launching a paper-converting business or expanding to high-volume production, Nicely Machinery offers tailored solutions to meet your specific needs. The EG-2L and EG-2001D models provide reliable entry-level performance, ideal for startups and growing converters, while the EG-2003E is designed for high-capacity operations, ensuring efficiency and scalability for large-scale production.
