設備升級改造
常青以原廠技術提供售後技術服務，涵蓋定期保養、設備升級改造與模組化系統整合，保障您的設備投資效益，確保分條產線持續穩定運行。
改造項目範圍
控制系統現代化
- 汰換老舊 PLC 與 HMI
- 改善人機介面操作性與警報管理
- 張力控制迴路升級，提升走料穩定性
- 導入 IO-Link 或現場匯流排，備妥數位化基礎
機構與製程改造
- 提升線速與複捲扭矩
- 擴充分切刀座，增加分切道數
- 新材料規格導入，符合市場新需求
- 新增半切或定深分切模組
安全與法規升級
- 依現行安全規範更新機台防護裝置
- 緊急停止與安全繼電器系統更新
- 操作人員進入管制與聯鎖機制
老舊分條機改造
- 符合規範與提升產能的最具成本效益方案
- 適用於常青或其他品牌機台
- 保留可用機構基礎，針對限制效能的環節進行改造
工程評估方法
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系統層級評估
改造範疇以整條產線的運作視角定義，而非單一元件替換。先找出產能瓶頸，再決定升級優先順序。 -
保留既有機台優勢
保留已驗證的機構結構與功能模組，改造資源集中投入在限制線速、精度或材料相容性的關鍵環節。 -
預留擴充空間的設計思維
升級後的控制架構預留未來整合餘裕，包含增加複捲站、視覺檢測或數據採集模組的擴充能力。
改造後效益
降低資本支出
相較全機汰換，大幅降低設備投資金額
+ 5 ~ 10年
改造後設備可延長使用年限
提高 OEE
改造後線速、良率與稼動率全面提升
「老舊設備不代表失去價值。經過正確的工程評估，分條複捲機可以升級以處理新材料、更寬幅面或更嚴格的分切公差——投入成本遠低於購置新機。歡迎聯繫常青進行可行性評估。」
Upgrade & Retrofit
Nicely provides after-sales technical services using original factory engineering — to protect your equipment investment and maximize line uptime.
Machine Upgrade & Retrofit
Nicely's upgrade and retrofit service helps you extract more value from existing slitter rewinder assets — through control system modernization, mechanical enhancement, and process capability expansion — without full machine replacement. An engineering team evaluates your current machine structure and electrical systems, then proposes a cost-justified upgrade scope.
Control System Upgrade ｜ Mechanical Retrofit ｜ Safety Compliance
Upgrade Scope
Control system modernization
- Legacy PLC and HMI replacement
- Improved operator interface and alarm management
- Tension control loop upgrade for tighter web handling
- IO-Link or fieldbus integration for data readiness
Mechanical & process retrofit
- Line speed increase and rewind torque enhancement
- Slitting station expansion for additional lanes
- New material format — OD range, core size, web width adaptation
- Half-cut or partial-depth slitting module addition
Legacy slitter rewinder retrofit
- Most cost-effective path to compliance and capacity
- Applicable to machines from Nicely or other manufacturers
- Retain proven mechanical structure; update what limits performance
Engineering Approach
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System-level assessment
Upgrade scope is defined from the perspective of the full production line — not isolated component replacement. Bottlenecks are identified before upgrade priorities are set. -
Preserve machine strengths
Proven mechanical structures and functional modules are retained. Upgrade effort is concentrated on areas that constrain speed, accuracy, or material compatibility. -
Expansion-ready design
Upgraded control architecture is designed with headroom for future integration — including additional winding stations, vision inspection, or data collection modules.
Realized Benefits
Capex
Reduced capital expenditure vs. full machine replacement
+ 5 ~ 10 year
Typical post-retrofit machine service life extension
OEE
Improved speed, yield and uptime after upgrade.
"An older machine is not a liability by default. With the right engineering assessment, it can be upgraded to handle new materials, wider web widths, or tighter slit tolerances — at a fraction of the cost of new equipment. Contact us to request a feasibility evaluation."